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The Oddment  ·  Surana Petro-Tex Pvt Ltd

THE STRUCTURAL ALTERNATIVE
TO PLYWOOD

High-performance PET foam panels — lighter, stronger, and fully moisture-proof. ASTM E84 Class A* certified.

Made from 100% recycled plastic bottles.

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50%

Lighter than plywood

A*

ASTM E84 fire rating

350+

Bottles per sheet

300MM

Max thickness

350+

plastic bottles
recycled per sheet

PRODUCT OVERVIEW

MADE FROM 100% RECYCLED PET BOTTLES

Green Foam Panel is a thermoplastic closed-cell structural board engineered to replace plywood in interior and exterior applications. Each sheet delivers superior performance — without the moisture, termite, and weight problems plywood creates.

Moisture-proof

CNC machinable

Termite-resistant

IGBC compatible

GRP reinforcement available

50%

Weight saving vs plywood
Same screw retention

2–3×

Thermal insulation
vs plywood

A*

ASTM E84 fire rating
Full cert available

100%

Recycled PET
IGBC / LEED compatible

APPLICATIONS

Where Green Foam Panel Works

MODULAR KITCHENS

Moisture-proof cabinet carcasses and base units — no swelling, no rot, even in high-humidity kitchens.

WALL PANELS AND PARTITIONS

2–3× the thermal insulation of plywood. CNC machinable into any relief pattern or geometry.

BATHROOMS AND WET AREAS

Vanity units and wall substrates behind tiles. Closed-cell core eliminates the most common post-handover complaint.

DOOR INSERTS

Core material for flush doors in wet rooms and high-humidity spaces — termite-proof and rot-resistant.

WARDROBES AND CABINETRY

50% weight reduction means lighter structures, lower wall fixing loads, and faster carpenter installation.

TILE BACKER BOARDS

Stable, moisture-resistant substrate for tile adhesion — no risk of plywood swelling distorting tile joints.

FACADE CLADDING

GRP-skinned sandwich panels for exterior facades — lightweight, fully weatherproof, structurally robust.

BALCONY AND PODIUM

Dimensionally stable under monsoon exposure — no swelling or warping over years of service.

DECORATIVE SCREENS

Perforated or relief-carved panels for sun shading, privacy screening, and architectural expression.

WINDOW AND DOOR SURROUNDS

Window frame extensions and sill profiles. Eliminates the thermal bridge that plywood creates.

SUB-ROOF PANELS

Thermal insulation and moisture barrier under roofing — significant energy benefit in Indian climate zones.

EXTERIOR SIGNAGE

Lightweight weatherproof core for large-scale exterior signage — CNC machinable into letters and 3D forms.

ADVANCED SYSTEM

REINFORCED GREEN FOAM PANEL - GLASS FIBRE  SYSTEM

Green Foam Panel bonded with GRP (glass fibre reinforced polymer) skins creates a high-performance sandwich panel for structural facades, CNC relief cladding, and large-span architectural elements. Vacuum infusion ensures zero air gaps over complex relief geometry.

Fully weatherproof

Impact resistant

Mouldable over CNC surfaces

Contact for specification support

PANEL CONSTRUCTION

GRP  OUTER

Glass Fibre Skin

2–5mm · Weatherproof · Paintable · CNC-able

CORE

Green Foam Panel

150–200 kg/m³ for facades · Lightweight · Thermally insulating

GRP  INNER

Structural Skin

2–3mm · Completes sandwich · Fixing face

TECHNICAL DATA

SPECIFICATIONS

Key performance properties. Full TDS and ASTM E84 certificate available on request.

Core structure

Thermoplastic closed-cell PET foam

Density range

80–235 kg/m³ (select per application)

Thickness

5–300mm (custom available)

Sheet size

8× 3.3 / 4 ft standard

Fire rating

ASTM E84 Class A* — full certification available

Thermal insulation

2–3× better than plywood (density dependent)

Weight saving

50% vs plywood — same or greater screw retention

Temperature resistance

Up to 200°C (processing and service)

Laminate compatibility

All standard laminates, veneers, GRP, aluminium

Sustainability

100% recycled — IGBC / LEED compatible

Full technical datasheet and ASTM E84 certificate available on request. Contact us →

REAL PROJECTS

Green Foam Panel in the Real World

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